2004 Suzuki Df140 Service Manual Download



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A Suzuki outboard service manual is a book of repair instructions and procedures for the maintenance, service and overhaul of a boat motor’s main components. A outboard service manual is often referred to as a repair manual, workshop manual or factory service manual.

By applying the knowledge in this service repair manual, any owner will be able to make the right decisions about what they need to do to maintain and repair their machine. Not only do 2004 Suzuki DF140 Workshop Service Repair Manual.

  • Jan 30, 2009  FishyFish Tolman Alaskan Skiff and Boat Building Forums ». I'm still trying to find the 'Service Manual' for the Suzuki (2002) df140, if anyone would like to share this please let me know I would greatly appriciate it. FishyFish Tolman Alaskan Skiff and Boat Building Forums » Tolman Skiffs & Boat Building » Announcements » Suzuki.
  • Mar 30, 2017  A Suzuki outboard service manual is a book of repair instructions and procedures for the maintenance, service and overhaul of a boat motor’s main components. A outboard service manual is often referred to as a repair manual, workshop manual or factory service manual.
  • View and Download Suzuki DF140 setup manual online. Outboard Motor. DF140 Outboard Motor pdf manual download. Also for: 2002 df140.
  • Aug 02, 2011  CONTENTS OF THIS SERVICE MANUAL: This 2001-2009 Suzuki DF90, DF100, DF115, DF140 contains fully detailed step-by-step repair procedures with hundreds of photos and illustrations to guide you through any repair, maintenance, overhaul, service specifications or troubleshooting procedure.
  • 2013-2014 Suzuki DF100 DF115 115hp DF140 Repair Manual 2001-2009 Suzuki DF115 DF140 140hp Repair Manual; 2006-2011 Suzuki DF 150 150hp DF175 175hp Repair Manual; 2004-2011 Suzuki DF200 DF225 DF250 250hp Repair Manual; 2007-2015 Suzuki DF300 300hp Repair Manual.

Up until recently, these manuals were only available for purchase at book stores, and they were typically very expensive. Recently, however, these same manuals can be instantly downloaded from the Internet at a fraction of the cost. And the repair information in the manual is the same information dealer technicians use to fix your boat engine. Go here http://www.inboardrepairmanual.com/?p=250to download a Suzuki outboard repair manual.
The difference between a factory service manual and a repair manual is small. A factory service manual doesn’t contain general knowledge. Therefore it’s important that the mechanic have some basic knowledge in marine mechanics or general mechanical repair. A repair manual is a manual that teaches the basics and fundamentals of marine mechanics in greater detail.
Both types of manuals cover every aspect of repair. It covers everything from basic maintenance, troubleshooting and engine overhaul. Pictures and diagrams are also included to help the mechanic successfully complete the repair job based on the factory specifications.
A downloadable repair manual is usually in portable document format (PDF). This type of file format is iPhone, tablet and computer friendly. There is no special software needed to download, open and view a PDF repair manual. That’s because virtually every electronic device designed for this purpose is factory installed with the software needed to download, open and view a PDF.
A downloadable service manual is identical to a repair book you’d buy in a store. It contains a cover page, table of contents, index page, and complete step-by-step repair procedures. Here is a list of main chapters often found in an outboard repair manual:
  1. Cover page
  2. Table of contents
  3. General information
  4. Troubleshooting
  5. Periodic maintenance
  6. Engine control system
  7. Electrical
  8. Fuel system
  9. Mid unit
  10. Lower unit
  11. Powerhead
  12. Power trim and tilt (if equipped)
  13. Wire and hose routing

As with any repair manual, complete part inspection, testing, removal, disassembly, assembly and installation procedures are included. As well as other important information, such as engine specifications and torque specs.
Probably the most important aspect of a repair manual is the troubleshooting guide. Troubleshooting is the activity of tracing and correcting malfunctions in the boat motor’s electrical or mechanical system. It’s a systematic approach to locating the root cause of the problem and fixing it.


2000-2003 DF25 DF30 (25HP 50HP)
2001-2009 DF90 DF100 (90HP 100HP)
2002-2011 DF4 DF5 (4 HP 5 HP)
2003-2011 DF9.9 DF15 (9.9HP 15HP)
2004-2011 DF200 DF225 DF250 (200HP 225HP 250HP)
2006-2014 DF2.5 (2.5HP)


1978-1998 Suzuki DT4 (4 hp)
1989-1999, 2001 Suzuki DT100 (100 hp)
1980-1998 Suzuki DT40 (40 hp)
1977-1985 Suzuki DT2 (2.2 hp)
1977-1979 Suzuki DT14 (14 hp)
1983-1997 Suzuki DT16 (16 hp)
1979-1987 Suzuki DT85 (85 hp)

Suzuki Df140 Reviews

1980-1987 Suzuki DT8 (8 hp)
1977 Suzuki DT4.5 (4.5 hp)
1979-1982 Suzuki DT28 (28 hp)
1978-1982, 1985-1987, 1988-1992 Suzuki DT65 (65 hp)
2004 Suzuki Df140 Service Manual Download

Suzuki Df140 Problems

1977-1979 Suzuki DT7.5 (7.5 hp)
1983-1984, 1985-1992 Suzuki DT60 (60 hp)

Suzuki Df140 Parts

1980-1982, 1987-1989 DT35 (35 hp)

Suzuki Df140 Repair Manual

1979-1984 Suzuki DT3.5 (3.5 hp)